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NOx Sensors Faults – How To Fix NOx Faults, NOx Emulators 

Published by admin September 25,2023

What is a NOx sensor?

A NOx (nitrogen oxide) sensor is a device that is used to analyse the emissions of a vehicle and determine the amount of nitrogen oxides being produced. It is typically placed before or after the catalyst in the SCR system to calculate if the emissions are at an appropriate level.

Euro 5 trucks usually have 1 NOx sensor. In some cases (such as DAF trucks or in all Euro 6 trucks, such as Volvo, Mercedes, Scania, IVECO, Renault, MAN) there would be 2 NOx sensors (one additional sensor before the SCR system) which would determine the amount of AdBlue needed to inject to have near-perfect NOx conversion.

What happens when the NOx sensor fails?

If a NOx sensor fails, the vehicle can have multiple faults on the dashboard which will cap the power of your truck (Limp mode). As NOx sensors are directly linked to the SCR system, there will also be emission and general SCR system faults, which only add onto the list of issues.

How to fix/prevent NOx faults?

Thankfully, fixing a NOx sensor is not that difficult, but can be expensive depending on the solution:

Replacing the NOx sensor

Around 500-1200 EUR will get you a new NOx sensor to replace the faulty one on your vehicle. While it is an ideal solution, you still run a risk of it happening in the future, meaning that there will be more money spent on repairs.

Purchasing a refurbished NOx sensor

Refurbished NOx sensors are very commonly found in garages, services and part shops. They are cheaper than new NOx sensors (around 1.5 times cheaper) and can serve just as well as a new one, though these typically do not have warranty included and they might not serve as long as new sensors. In the end they do not solve the main issue of reliability as well.

Installing a NOx emulator

NOx emulators are electronical devices which imitate a fully working NOx sensor. Usage and installation is quite simple – connect a few wires to the vehicle and you will have full imitation of the NOx sensor within your vehicle. Best thing? They are many times cheaper than NOx sensors and they can also be used with a faulty catalyst saving you a large amount of money otherwise spent on repairs.Our CanSmart NOx emulators are offered with 2 years of warranty and a 30-day refund guarantee, so you will not have to worry about the NOx sensor anymore. 

2-in-1 NOx for DAF

A unique solution from CanLogic – DAF Euro 5 vehicles can be fitted with a single modified NOx that is going to work as two, reducing the risk of a faulty system by a significant amount.

These are not all the solutions, but you can already see that the main concern for these solutions would be budget and reliability.

We can always advise on the best solution for you – contact us to have a conversation with our friendly support staff.